Question 30 of 100

Our managers work on improving processes as a major part of their job function.

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Information is presented under the following headings.

Why this question is important

The old style company

The new business

The people who do the work, understand the work

What is the role of supervisors and managers?

Working to improve process is the boss's job

The paradox

Management has three roles in this system

Do not downsize before you improve the process

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Avoid doing these poor practices

Bosses not working to improve processes – just wanting people to work harder.

Not enabling process workers to improve processes (by supplying skills, knowledge, resources and authority).

Bosses think they are customers.

Do these good practices

All key, core and support processes have process owners who are responsible for process performance, maintenance and improvement.

Manager becomes responsible for how their part of the system serves needs of the system customers.

CEO/owner leads improvement.

Senior management own processes – line managers and executives together understand they have responsibility to ensure improvement of processes.

Executives see themselves as team members. They participate in a number of teams—demonstrating commitment by participation. As a team member, they work to build the team's capability to make their own decisions—gradually increasing the other team member's authority.

An appropriate use of teams to solve problems and assist management. Management are actively involved as team members of many Process Improvement Teams.

Principle 4 - To improve the outcome, improve the system (Item 6)

In order to improve the outcome; improve the system and its associated processes.

Corollary: All people work in a system: outcomes are improved when people work on improving the system

Why this question is important

The job of the managers is to ensure that the business process is managed, controlled and improved.

The process workers know what to change, but do not have the power to change it. The bosses have the power to change but do not have knowledge of what to change.

At every level, managers must work with their people to improve design of those parts of the company's systems for which they are responsible. This is called `working on the system' but it can only be enacted by people who `work in the system'.

A team approach is needed whereby the manager brings his or her power and view of complexity. The processes worker brings his or her detailed knowledge. The manager's role is to empower and enable – to be a coach, to open doors, to provide contacts when needed, to ensure the complexity of the system is considered, to value the detailed knowledge of the team, to provide the power to implement mutually agreed solutions to system problems.

The old style company

The old view of the company focused on pleasing the managers and controlling the workforce. It is false logic and does not lead to sustainable success. It grew out of old military models. It is still a favorite of government. (Much of the material presented here is adapted from concepts presented in seminars by Peter Scholtes.)

  • It is very useful for finding out "who was derelict in doing their duty" i.e. "who is accountable".
  • The company's relationship to its customers is not clear. Customers are implied.
  • "Please the boss" is the rule. The boss is the real customer. The implication is that the company exists to look after itself and primarily its bosses.
  • The assumption is that the company will succeed if everyone does his or her job as directed.
  • For the output to be improved, individuals must work harder or smarter.
  • Quality is an event resulting from individual (or team) effort.

The new business

The new business focuses on providing value to the customer and improving the systems, processes and methods by which we create and deliver goods and services to the customer.

  • Management is implied rather than being a focus of attention.
  • Quality is the net result of interactions within the system.
  • The steps of the system are interdependent.
  • For the output to be improved, the system must be improved.
  • The manager becomes responsible for how their part of the system serves the needs of the system's customers. In this thinking, the boss is more supplier than customer — a huge shift.

The people who do the work, understand the work

The issue of who knows what to change and who has the power to make changes is complicated.

A company's systems are all those processes, actions, tasks, interconnections and relationships that are essential for meeting the needs of all its stakeholders. This includes its resources (machines, information, people, buildings) and its structure (policies, plans, methods, strategies, communication). Superimposed on this is a management system that manages those processes, actions and tasks. This management system must understand those processes, manage them and improve them.

The old thinking was that the managers are best able to do that. Managers controlled and directed everything. It was their right. They had been appointed as the owners' representatives and it was their job to get the lazy, shiftless and ignorant workforce to work. Managers know best. Managers `manage', workers `do'. This was almost regarded as a natural law.

The new thinking recognized the folly of that approach. There is another law – the further the person is from the hands on work, the less they understand it. Put in terms of the gemba – the further the person is from being part of the gemba, the less they understand gemba work. The gemba understands everything about their work. (If they don't, you are in big strife. How can they do their work if they do not understand it? Yet, the old thinking is that they understand nothing – and many companies still believe that. We have heard scorn in the voice of managers when they reply to the suggestion that employees know most about their work.) The supervisor understands say 90%, the supervisors manager say 60%. The senior executives and CEO say 5%. And that is being generous. In these days of downsizing and young inexperienced MBAs as managers, the knowledge of the process can drop off even more quickly.

Based on this thinking, who should design, manage and control the processes? The gemba of course.

What is the role of supervisors and managers?

This has been one of the biggest problems in shifting to the new thinking. The old controlling and directing behavior of the supervisors is just not suitable any more. What should they do now? They should provide support, give strategic direction and work to improve processes. They act as suppliers to the gemba. They become part of the team that supports the gemba. They recognize that although they may sometimes be customers of the process, they are never ever `customers' per se.

The problem with this thinking shift is, where do the supervisors and managers learn this new behavior. Supervisors and managers are usually a little older and have `experience'. Often, everything the supervisor and manager knows and saw during their job history supports the belief that the real way forward is by control and giving directives – i.e. supports the old thinking. Why should they change to this new nonsense? They know it will soon pass. That is why Principle 1 (the role modeling of the senior managers) is so important. You have to constantly act to counter the move back to the control thinking.

Many companies have responded by getting rid of the middle layer. After all, it is clearly the problem – not only do they want to stay with the old control thinking but they appear to be a wasted resource. The problem with that approach is that the middle layer of supervisors and managers has huge knowledge of how and why things work the way they do. They might not know the details of the process, but their knowledge of the process is gold. As companies found out that threw them away.

So what do you do? You have to bring the managers and supervisors with you. They are valuable contributors — you have to let them contribute in a valuable way. Just as you have to enable your other employees, you have to enable your supervisors and mangers. That includes all the senior managers too. (Remember, enable means provide skills, resources, knowledge, structure, power and authority to be able to contribute fully.)

Understanding and living according to this new thinking is yet another skill supervisors and managers have to acquire. They need the space and time to acquire that skill and forgiveness and support through the mistakes they make while doing so. There is a lot to do. They will not do it by osmosis over night. Remember the old thinking. The one where the instant someone is appointed as supervisor or manager they immediately acquired all the knowledge necessary to make all the decisions. Didn't you ever wonder about that magic process?

What is the role of supervisor in the new thinking? It is that of team leader - helping the team; facilitating (i.e. `making it easy'); coaching; mentoring; using their experience knowledge to add a level of guidance; encouraging the diversity of opinion within the team to contribute. But there is another role.

Working to improve process is the boss's job

Now we come to the paradox. The discussion above describes who knows about what to change. But who has the power to make the changes?

Although the people who work in the system know most about it, invariably they have the least ability to make changes to it that will really matter. There are several reasons.

Processes in most companies are usually complex with many interfaces to suppliers and customers external to your part of the company. All of these affect the processes people work in. Workers in the process seldom have time to do any more than just exist within this complexity. They seldom have the time, knowledge, understanding or contacts to see it as a whole. It is not until you see it as a whole that you can see what affects what. The new understanding about systems is that you do need to understand the complexity before tinkering and adding simple solutions to what are usually complex problems.

Working in a process is like riding a bike. You can be so caught up in the riding that you cannot see if riding is still appropriate. For example, if the objective is transport, you might be better driving a car, catching a plane or telecommuting. You might not be riding very well. It is useful if someone independent – a coach – can help. Remember, that working (or riding) harder is not a solution.

The person best placed to take that independent view is the boss. The boss is independent of the process yet with knowledge of it, and with the power and authority to help.

That `power and authority' is the critical bit and is at the heart of the paradox. Although, as we have seen, the process workers have most knowledge of their work (especially what makes it not work), they have little or no power to change the things about it that really matter. For example, they might need a change in supplier to get better quality of material; to change the approval cycle to have fewer steps; to use different software to store and retrieve more relevant customer information; a change in the process that would increase throughput by rescheduling bottlenecks. These are seldom within their control.

As you go up the company's hierarchy, there is more and more power to control the complexity of the system and its processes. You might have to go several managers up the line to get sufficient independence, power, authority and ability to see the necessary complexity. Nevertheless, at each level it is the boss's job to fix the process. Everyone else is too busy riding bikes.

People work in a system. Improvement occurs when people are enabled to also work on the system.

Your managers enable and support your process employees to change the processes in which they work (e.g., by ensuring those employees have the skills, knowledge, authority and power to make changes.)

The paradox

The process workers know what to change, but do not have the power to change it. The bosses have the power to change but do not have knowledge of what to change.

What does the manager do to solve this paradox? In the old thinking, the bosses assumed that because they had the power and could see complexity, having detailed knowledge was irrelevant. They just give orders and made their changes.

This usually led to simplistic and ineffective solutions. In the new thinking, a team approach is needed whereby the manager brings his or her power and view of complexity. The processes worker brings his or her detailed knowledge. The manager's role is to empower and enable – to be a coach, to open doors, to provide contacts when needed, to ensure the complexity of the system is considered, to value the detailed knowledge of the team, to provide the power to implement mutually agreed solutions to system problems.

The job of the management system is to ensure that the business process is managed, controlled and improved.

At every level, managers must work with their people to improve design of those parts of the company's systems for which they are responsible. This is called `working on the system' but it can only be enacted by people who `work in the system'.

That is a fantastic role. Hugely empowering of the manager. And, if it is done right, hugely empowering of the staff as well. Unfortunately, most managers do not know it exists. Mot bosses are stuck in the thinking that their job is to give people orders to work harder.

Management has three roles in this system

  • One is to ensure focus on the company's Goals and objectives by using Key Result Areas (KRAs), measurements (KPIs) and plans (Principle 2 `Focus on Achieving Results').
  • The second is to be a role model for these Business Excellence Principles (Principle 1 `Role Models').
  • The third, complementary role is to design, implement, monitor and improve the internal processes that produce and deliver products and services. Analysis of the processes that cause those outcomes and all their interfaces and influencers is another way to focus and give alignment.

These three roles are completely integrated.

Do not downsize before you improve the process

A significant warning. In these days of extremely downsizing (rightsizing), almost all businesses have lost the managers who had the knowledge or time to undertake their role of process improvement. Almost everyone is running at a thousands miles an hour just to function in the job. There is no time to examine it let alone to improve it. The message is Do not downsize before you improve the process. If you do, you will not be able to improve it. Another reason downsizing is often false logic.

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